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HC38-37FM FOAM & FIBER HORIZONTAL CLOSED END BALER
This Horizontal Baler is ideal for:
- Municipalities
- Distribution Centers
- Manufacturing Facilities
- Warehouses
- Scrap Yards
- Shopping Centers
- Recycling Centers
- Transfer Stations
- Many other types of Industrial / Commercial Applications
Even though this baler is designed and adapted for a specific application, it can also bale other materials very well, including:
- Bulk Corrugated
- Bulk ONP
- More....
Regardless of whether it is baling foam, film, fiber, cardboard, plastics, metals, magazines, or other materials, the design, components and construction is meant to produce many years of trouble-free economical service for our customers.
HC38-37FM
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This Horizontal Foam Baler (adapted for Foam / Fiber / Film) is loaded with awesome power, speed and special features for facilitating the baling of these materials. The Foam / Film / Fiber ('3F') Balers have many important design features that separate them from other balers.
- Bale weights are heavier which means lower hauling costs and better transport efficiencies.
- When compared to a typical baler (trying to do the job of a specialty baler such as this) the 3F balers can produce heavy, dense bales in about one-fourth or even one-fifth the time of a typical baler.
- The 3F balers use a longer cylinder and stroke so that more air is forced out of the material as it is compressed. Thus, the longer stroke provides bale densities that are much higher.
- As the material is compressed there is 'memory' and retention factors that must be addressed which are handled much better than a standard baler. Special retention dogs (in conjunction with other unique features) help to overcome these critical elements.
- The 3F balers also have special shearing capabilities not found on typical balers.
- Also integrated in these balers is a special way to help keep material from becoming wedged or trapped in the baler (which could otherwise cause jamming).
- In-feed openings are larger than the size of typical baler openings. Oftentimes the smaller in-feed openings mean that a shredder must be added to the baling system in order to reduce the size of the foam particulates being baled.
- In addition to the above overview, there are many other differences in the design that separate the 3F balers from other balers (some of which are proprietary features).
Baler Performance |
|||
Bale Size |
30” x 36” x 60” |
||
Bale Volume |
37.5 Cubic Feet |
||
Cycle Time |
20 Seconds (No Load) |
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Estimated Bale Weights |
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Material |
Bale Weight |
Density Lbs/Cu Ft – Loose/Baled |
30 HP Bales / Hr |
Polyurethane Foam |
Up to 1,000 Lbs |
1.3 / 27 |
Up to 2 |
Bulk OCC |
Up to 1,200 Lbs |
2.5 / 32 |
Up to 2 |
Bulk ONP |
Up to 1,300 Lbs |
3 / 34 |
Up to 2 |
Note: Performance Rates, Bale Weights, and Bale Densities are subject to many factors such as Material Pre-Bale Densities, Feed rates, Moisture Content and other variables. |
Hydraulics |
|
Main Pumps |
52.5 GPM - Double Vane - 1 @ 31.5 GPM (800PSI) & 1 @ 21 GPM (2600 PSI) |
System Pressure |
2600 PSI Maximum |
Main Cylinder |
7” Bore, 5” Rod, 105” Stroke |
Ram Face Pressure |
86.56 PSI |
Overall Platen Force |
100,060 Lbs |
Oil Reservoir |
150 Gallon Capacity |
Hydraulic Manifold |
Integral Relief, Regenerative Manifold |
Filtration | 6 Micron |
Air to Oil Cooler | Standard |
Electrical |
|
Main Motor |
30 HP - 230/460v – 3 Phase (Standard) |
Enclosure |
NEMA 12 - Rated |
Controls |
UL Approved - CUL & UL Listed |
Motor Type |
TEFC - Heavy Duty - Greased fittings & bearings & totally enclosed fan coolers |
PLC | Allen Bradley SLC500 |
Structural |
||
Frame Design |
Channel and Tube Steel Construction | |
Floor Design |
Tube Steel Lattice Network | |
Shear Blade |
T-1 Alloy Steel, Replaceable | |
Retainer Dogs |
Elephant Ear Dog Assembly | |
Platen Guides |
Tongue & Groove Floor Guides & Adjustable Platen Hold Down | |
Linen Phenolic Wear Side Guides | ||
T-1 Top Wear Guides | ||
Gib Bars | A-1018 | |
Shipping Weight | 16,000 lbs (Approximately) |
Baler Dimensions - Note: Specifications are sometimes rounded within a few inches +/- |
|
Overall Height |
100 |
Overall Width |
60 |
Length |
315 |
Length with Door Open |
350 |
Feed Opening |
28” W x 72" L |
Note: Dimensions do not include options (such as Conveyors and Hoppers) or 'perimeter buffer' |
Other Baler Features (Note: Some items may be options if specified) |
Product meets or exceeds all ANSI Z245.5 and OSHA standards. |
Product has NEMA 12 |
All Cylinders are trunion mounted for a stronger mount and more protection for the cylinder |
All machines are shipped with hydraulic fluid in them |
Regen Hydraulic Circuit for adding more speed to the system by bringing more fluid to cylinder |
Air/Oil Cooler helps prevent the hydraulic oil from overheating (on all models except the 20HP) |
Tongue and Groove Flooring helps keep material from getting under the platen |
Wide Mouth In-Feed Openings for variety of materials and sizes |
Automatic cycling, activated by electric eye in hopper feed chute |
Safety interlocks which means the baler automatically stops when door or panel is opened |
Rugged, reinforced baling chamber and door |
Oversized locks, hinges and hydraulic components helps keep maintenance costs low |
Lock-out Tag-Out provisions are incorporated |
Elephant Ear Dog Assembly / Retainer Dogs |
Main Baler Options |
|
Option |
Description |
SU |
Set-Up - (Conditions applicable) |
01 |
Remote Power Unit |
02 |
Hopper Extension |
03 |
Foam Hopper |
04 |
Ultra Sonic Actuator |
05 |
High Intensity Actuator |
06 |
High Temperature / Low Oil Level Alarm |
07 |
Soft Start - Reduced Amperage Starting |
08 |
Upper Photo Eyes |
09 |
Finger Safe Fuse Guards |
10 |
Weatherproof |
11 |
Oil Heater |
12 |
Special Paint |
13 |
Special Voltage |
14 |
Conveyors |
15 |
Conveyor & Cart Dumper Controls (for existing Conveyor or Cart Dump) |
16 |
Cart Dumper |
17 |
Slotted Ejection Door (Slotted Horizontally) |
18 |
Bale Run Out Table |
19 |
Fluffer |
Horizontal Dimension Diagram:
A |
B |
C |
D |
E |
F |
G |
Length Door Open |
H |
I |
|
HC38-37FM |
36.5 |
47.75 |
44.5 |
63.5 |
285.5 |
294 |
95.5 |
335 |
164 |
81 |
Note: Specifications are sometimes rounded within a few inches or more - If necessary, confirm before order placement |
Note: Specifications, Dimensions & other product details may vary slightly upon delivery due to continuous product progressions and improvement. If exactness is required on any item(s), confirm in writing before ordering. In our efforts to provide products with the most up to date engineering and design, we reserve the right to change specifications, dimensions and other product details without notice.
Performance may vary depending upon application.
Products must be installed and operated according to required standards, codes, regulations and safety procedures.